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Numerical study into gravity separation of phosphorus from BOS slag du by Thi Bang Tuyen Nguyen, Subhasish Mitra et al

Abstract Phosphorus is known to partition to a dicalcium silicate – tricalcium phosphate solid solution (C S–C P) during the solidification of basic oxygen steelmaking (BOS) slag. Typically, C S–C P solidifies first and has a lower density than the remaining liquid slag, suggesting that gravity separation may be possible. This study simulated the cooling behaviour of BOS slag, and predicted the potential for spherical C S–C P particles to float. A lumped parameter heat transfer model based on ordinary differential equations was developed to predict the temporal variations of slag temperature in a 5 mm diameter Pt crucible. Hydrodynamic calculations were also carried out to study the floating behaviour of the spherical particles. The results showed reasonable agreement between predictions and experimental measurements for the slag’s cooling rate. In the separation experiments, coarse C S–C P crystals were observed in the upper section of the crucible, while a glassy slag

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