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How to Control the 3D Printing of Intricate Lattice Materials

In an article recently published in the journal Additive Manufacturing, researchers discussed the development of complex lattice materials through additive manufacturing to fully utilize the design possibilities and provide reliable strut additive continuity. ....

Surbhi Jain , Iaremenko Sergii Shutterstock , Surbhi Jainjul , Susha Cheriyedath , Additive Manufacturing , Image Credit , Finite Element ,

"Strut formation control and processing time optimization for wire arc " by Ziping Yu, Zengxi Pan et al.

Lightweight aluminum alloy lattice structures have broad application prospects in energy absorption, heat insulation, vibration isolation, etc. Additive manufacturing (AM) has been increasingly applied to fabricating lattice structures due to its efficient and flexible technical characteristics. Wire arc additive manufacturing (WAAM), featuring high productivity and low cost, is gradually considered a desirable choice for rapid prototyping of medium to large-scale freeform metallic lattice structures. However, due to the higher thermal conductivity of aluminum alloys, the forming of struts is more easily affected by the interlayer temperature. The control and prediction of strut formation during the fabricating process is the challenge facing the current industry. Simultaneously, there is also an urgent need to improve its processing efficiency. Therefore, this paper describes the strut-based finite element model for numerical simulation of the WAAM thermal process of the ER 4043 alumi ....

Finite Element , Lattice Structures , Process Planning , Thermal Analysis , Wire Arc Additive Manufacturing ,