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The low-temperature fracture toughness of double-V weld seams is a well-known challenge due to the essential increased heat input for heavy-wall pipelines. A thorough investigation was conducted to explore the impact of the heat input on the grain size and precipitate coarsening, correlating the microstructure with the heat-affected-zone (HAZ) toughness. The results indicated that the actual weldments showed a toughness transition zone at −20 °C, with considerable scattering in Charpy V-notch (CVN) tests. Gleeble thermal simulations confirmed the decreased toughness of the coarse-grained HAZ (CGHAZ) with increasing heat input and prior austenite grain size (PAGS). A specially designed thermal treatment demonstrated its potential for enhancing the toughness of the CGHAZ, with the recommended thermal cycle involving peak temperatures of 700 and 800 °C, holding for 1 s, and rapid cooling. The toughness of the intercritically reheated CGHAZ (ICCGHAZ) improved with higher intercritical
Charpyv-notchChazNeat-inputOw-temperature-toughnessMicrostructureThermal-treatmentHick-walled-pipelineWeldingThe embrittlement and softening behavior in simulated heat-affected zones (HAZ) of a newly designed dual-phase DP680 steel for wheel rim applications with different flash allowances were investigated to determine weldability, and offer valuable information for the steel design and its subsequent flash butt welding (FBW). The characterization of microstructure and mechanical performance for the simulated HAZ was conducted by means of optical microscopy, scanning electron microscopy, electron backscatter diffraction, hardness distribution, and Charpy V-notch (CVN) values at selected temperatures. The investigation demonstrates that the toughness of coarse-grained HAZ was kept at an average level of 25.3 J when the prior austenite grain size was controlled to 60.54 μm at a flash allowance of 14 mm (equivalent to heat input of 15.14 kJ/cm based on real welding process), which exhibits the worst toughness when the flash allowance was changed from 4 to 14 mm. Further, with a higher martensi
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