How a moving platform for 3D printing can cut waste and cost

How a moving platform for 3D printing can cut waste and costs


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IMAGE: A NEW DYNAMICALLY-CONTROLLED BASE FOR 3-D PRINTING (LEFT) WILL REDUCE THE NEED FOR PRINTED SUPPORTS (CENTER), CUTTING WASTAGE AND SAVING TIME.
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Credit: Yong Chen
3-D printing has the potential to revolutionize product design and manufacturing in a vast range of fields--from custom components for consumer products, to 3-D printed dental products and bone and medical implants that could save lives. However, the process also creates a large amount of expensive and unsustainable waste and takes a long time, making it difficult for 3-D printing to be implemented on a wide scale.
Each time a 3-D printer produces custom objects, especially unusually-shaped products, it also needs to print supports­-printed stands that balance the object as the printer creates layer by layer, helping maintain its shape integrity. However, these supports must be manually removed after printing, which requires finishing by hand and can result in shape inaccuracies or surface roughness. The materials the supports are made from often cannot be re-used, and so they're discarded, contributing to the growing problem of 3-D printed waste material.

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