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Corrosion resistance
Reduced tooling cost
All told, the CSP multi-material battery enclosure is 15% lighter than a steel battery box. Although it is equal in weight to an aluminum enclosure, the CSP enclosure offers better temperature resistance than aluminum, especially if the phenolic resin system is used. Additionally, the one-piece design for the tray has no through holes, so no sealing or sealant are required. This not only eliminates the chance of leaks, it reduces overall production costs and complexity.
Materials Make it Possible
Many of these benefits could not be achieved without the superior composites chemistry developed by CSP’s materials R&D team. This assortment of advanced composites allows customers to select the formulation for the cover and/or base that best meets their specifications. CSP’s battery enclosure materials options include: