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Helios Gear Products gear hobbing technology

The FAA Aerospace Forecast predicts that through 2031, the general aviation fleet will increase at an average annual rate of 0.9%, growing from an estimated 224,172 in 2010 to 270,920 aircraft in 2031. Aerospace Manufacturing and Design serves the aerospace industry by providing timely information on manufacturing processes and design parameters involved in the machining and assembly of aerospace components.

Helios Gear Products gear hobbing technology

Helios Gear Products gear hobbing technology
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Fundamentals of Gear Manufacturing

Adobe Stock Parallel-axis gears are ubiquitous in automotive and aerospace applications, but have you thought about what it takes to make them? Gears fill the cases of automotive transmissions and are widely used in aerospace applications, but these simple tools are deceptively complex to manufacture. We thought it would be good to take a look at the process to remind ourselves exactly what the important issues are in gear manufacturing, so we asked Adam Gimpert, president of Helios Gear Products. Helios supplies gear manufacturers with machine tools, engineering tools, and consumable surfaces for those tools. They sell, service, and rebuild gear-making equipment and they even make their own gear tool sharpening machine for their customers.

Large-Gear Deburring Solution Improves Quality

Large-Gear Deburring Solution Improves Quality Helios announces strategic approach to large-gear deburring Chamfer-deburring of large gears considered here to be those over 1-meter diameter demand significant labor that comes with the risk of inconsistency and low quality. In partnership with Tecnomacchine, Helios announces an improvement to such applications. “For very large spur and helical gears, this deburring approach cost-effectively reduces labor and increases consistency and quality,” said Adam Gimpert, president of Helios Gear Products. For such large gears, several challenges demand improved solutions. Because these gears take significant time to move and fixture, a dedicated machine for deburring such workpieces becomes impractical. This is due to complex setups and relatively expensive machine components, such as precision motors, electronics, and structural elements. To solve these challenges, Tecnomacchine has developed a solution that adds chamfer-deburring

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